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Circular Solution

Automotive Circular Innovation

 

Typical automotive plastic parts

A. Exterior trim

  • Bumpers: front and rear, lining
  • Body side skirts: four doors
  • Scuff strips, wheel covers
  • Wheel cover trim, door sills
  • Radiator grille, license plate
  • Headlights, windows

B. Interior trim

  • Dashboard: main body, surface, glove box, accessories
  • Sub-dashboard: main body, side panels
  • Pillars: front, rear, middle upper, middle lower
  • Door panels: main body, armrests, map pockets, speaker covers
  • Table and chair parts: guard plates, knobs, headrest ducts

 

C.Engine peripheral parts

  • Front-end components: fan, frame
  • Hood cover
  • Intake manifold
  • Air conditioning components: fan housing, ventilation duct
  • Containers: antifreeze, brake fluid, cleaning fluid
  • Fuel system: fuel tank, fuel pipe

D. New energy system

  • Power battery system
  • Charging pile

 

Category Component Parts Materials
Exterior Parts Headlight Headlamp, fog lamp filter, outer lens Transparent PC
Housing, rear cover Modified PP, black PC
Bezel, bracket in adjustment device PB17PET, PC
Reflector BMC, PEI, PEEK, PPS, LCP
Taillight Rear cover, trim panel and wire guide PP-T20
Lamp cover Red/transparent PMMA, PC
Housing, trim panel PC/ABS, ABS
Screw adjustment, bracket PA6/66+GF
Bumper Bumper PP+EPDM+T0-20
License plate License plate PP+EPDM+T20, ABS plating, PC/ABS
Air intake grille   PP+EPDM+T10, ABS plating, PC/ABS
Rearview mirror   PP+30GF, ASA, PA66+50GF, ABS paint
Window Rear quarter window,
rear windshield,
sunroof and panoramic sunroof
PC
Interior Parts Dashboard Hard dashboard
Soft dashboard (frame + surface)
PP+EPDM+T15-25
PC/ABS, LFT-PP
GF-SMA+PVC powder, PVC/ABS sheet
Pillar   PP/PE, PP+T20, PP+T25
Door panel   PP+EPDM+T10-25 ABS
Airbag   PA66
Engine Components Engine cover PA6+30%GF
Front end frame LFT-PP
Radiator fan PA6+30%GF-M
Radiator assembly PA66+30%GF (hydrolysis resistant)
Fan housing PP+20%TALC
Container PP
Power Battery System Ventilation duct HDPE (rigid soft PE)
Power battery bracket Modified PPE, PPS, PC/ABS
Power battery cover Modified PPS, PA6, PA66
Power battery case Modified PPS, modified PP, PPO
DC motor frame Modified PBT, PPS, PA
Relay housing Modified PBT
Connector Modified PPS, PBT, PA66, PA
Charging Station
Charging station housing Flame retardant PC, PC/ABS, PC/ASA
Power module housing Flame retardant PA66
Plug, socket Flame retardant PET, flame retardant PA66
Charging gun housing Flame retardant PC, PC/ABS, PC/ASA
Circuit breaker Flame retardant PA6/PA66
Contactor Flame retardant PA6/PA66

 

Main recycling routes for automotive plastics

 

The recycling of automotive plastics mainly comes from the automobile dismantling end, 4S stores and other maintenance ends, and the automotive parts manufacturing end. The sources of automotive parts manufacturing end are mainly defective products, rubber head nozzles, etc., which are the sources of PIR.

Some high-quality recycled products will be recycled and repaired and then enter the second-hand market for reuse, and the rest of the recycled parts will enter the downstream recycling end.

After being processed into high-performance standardized particles at the recycling end, automotive plastics are further applied to downstream automotive, electronic appliances and other fields.

 

Topcentral® Automotive Material Recycling Solution

ReAutoloop® series products are developed with recycled auto parts and non-automotive PCR materials as the main raw materials, and customized products can be developed according to customer needs.

Relying on the big data platform, the carbon footprint of the entire declaration cycle of the material is tracked and managed, and the carbon footprint is calculated in cooperation with third-party institutions to ensure the authenticity and traceability of the product carbon footprint.

 

ReAutoloop® Engine Module Material Recycling Solution

Most of the peripheral parts of automobile engines are PA6 glass fiber reinforced materials or PA66 glass fiber reinforced materials. The main engine manufacturer will use different materials according to the actual working conditions of the engine, such as temperature resistance, mechanical strength and other performance requirements. Jianfeng has developed multiple product brands according to the material type and glass fiber content of the peripheral parts of automobile engines to meet the different needs of customers.

 

ReAutoloop® Engine Module Material Recycling Solution Nairong®

It is made from raw materials from automobile engine peripheral parts such as hood, water tank, fan, intake manifold, etc., and can be used for different parts such as electrical housing, automobile carbon canister, connector, buckle, etc. to meet the different needs of customers.

 

Downstream applications

 

Material Grade Flexural Strength
(MPa)
Flexural Modulus
(MPa)
Impact Strength
(KJ/m²)
Characteristics Color/Appearance Certifications PCR Content Typical Applications
rPAG-A6BG 150 5000 7 30% GF reinforced Black GRS/ISCC PLUS 100% Automotive electronic housings
rPAG6-A6BG 180 5000 7 30% GF reinforced Black GRS/UL2809/TÜV/ISCC PLUS 100% Automotive electronic housings

 

ReAutoloop® Recycling Solution for Lighting Modules

Car lights are made up of different parts, and different parts are made of different materials. Jianfeng® classifies the materials of recycled car lights, such as PC, PBT, PEI, etc., and develops multiple product brands for these materials to meet the different needs of customers.

 

ReAutoloop® Recycling Solution for Lighting Modules

PCR PC® & Pubit® & RIPEI®

The compositions of different grades of car lights are also diverse. Jianfeng has developed a series of products including PC, PBT, PEI, etc. for the sources of car lights to meet the different needs of customers.

 

Downstream applications

 

Material Grade Melt Flow Index (g/10min) Notched Impact Strength (J/m) Impact Strength (KJ/m²) Certifications Appearance Characteristics PCR Content Typical Applications
PC-T105A 15~25 500   GRS, ISCC PLUS Colorless transparent High environmental protection, black spot control 100% NEV charging gun housing, power strips, etc.
PC-RA35A 30~40 400   GRS, ISCC PLUS Colorless transparent High environmental protection, black spot control 100% NEV charging gun housing, power strips, etc.
PC-RA20A 15~25 110   GRS, ISCC PLUS Black High environmental protection 100% NEV charging gun housing, power strips, etc.
rPBT-B150 30~70 /   GRS, ISCC PLUS Black High environmental protection 100% Automotive electronic housings
rPEI-108A 15~25 50   GRS, ISCC PLUS Amber High environmental protection 100% Automotive electronic housings

Note: PC melt flow index test conditions: 300°C, 1.2KG; PBT test conditions: 250°C, 2.16KG; PEI test conditions: 337°C, 6.7KG

 

ReAutoloop® recycled material solution for interior and exterior modules

Topcircle® &SupperPrene®

Material Grade Melt Flow Index (g/10min) Notched Impact Strength (J/m) Tensile Strength (MPa) Certifications Appearance Characteristics PCR Content Typical Applications
rPC/ABS-N145 15~35 350 45 GRS, ISCC PLUS Natural color High environmental protection, black spot control 100% Electronics, appliances, automotive
rTPV-PCR80A / / 8 GRS, ISCC PLUS Natural color High environmental protection 100% Automotive, construction modification

 

ReAutoloop® Bumpers and other automotive safety modules recycling solutions

Nairong® & PloyPoy®

Material Grade Flexural Strength (MPa) Flexural Modulus (MPa) Impact Strength (KJ/m²) Certifications Appearance Characteristics PCR Content Typical Applications
rPA66-A22N 90 2000 5 GRS/UL2809 TÜV/ISCC Plus Natural color Medium-high viscosity pure PA66 100% Automotive electronic housings
rPA66-A240N 90 2000 5 GRS/UL2809 TÜV/ISCC Plus Natural color Medium-low viscosity pure PA66 100% Automotive, electronic housings, spinning, etc.
rPA66-A260N 95 2000 5 GRS/UL2809 ISCC Plus Natural color High viscosity pure PA66 100% Automotive, electronic housings, spinning, etc.
rPP-RA115XR 22 1000 15 GRS ISCC Plus Black High impact toughness from bumper recycling 100% Automotive, daily necessities, etc.
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Contact Information
Lena.wang@topcentral.cn
+86 574 88733890
+86 15990263642
No.29,Hehai Rd, Binhai New District,Fenghua, Ningbo,Zhejiang,China

Contact Us Now

Your Phone