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Circular Solution

Automotive Circular Innovation

 

Typical Automotive Plastic Parts

 

A. Exterior Parts
Bumpers: Front, Rear, Side
Body Cladding: Skirt, Fender
Protective Strips, Wheel Covers
Wheel Arches, Door Sills
Heat Dissipation Covers, License Plate Frames
Headlights, Windows
B. Interior Parts
Dashboard Panels: Main, Auxiliary
Instrument Panel: Main, Side
Pillars: Front, Center, Rear, Upper, Lower
Door Panels: Main, Armrest, Storage Pocket, Speaker Covers
Center Console: Trim Panel, Knob Shaft Guide Tube
C. Engine Peripheral Parts
Front-End Components: Fan, Frame
Engine Covers
Intake Pipes
HVAC: Blower, Ducts
Containers: Washer Fluid, Coolant, Fire Extinguisher
Fuel System: Fuel Tank, Fuel Lines
D. New Energy Systems
Power Battery System
Charging Cabinet

 

Typical Materials of Automobile Plastic Parts

Category Component Material
Exterior Parts Headlight Transparent PC
Shell, back cover Modified PP, Black PC
Decorative ring, adjustment device bracket PBT/PET, PC
Reflector BMC, PEI, PEEK, PPS, LCP
Tail Light Back cover, circuit board wire guide groove PP-T20
Lamp cover Red/Transparent PMMA, PC
Shell, circuit board PC/ABS, ABS
Screw adjustment, bracket PA6/66+GF
Insurance pole Insurance pole PP+EPDM+T0-20
Photo plate Photo plate PP+EPDM+T20, ABS electroplating, PC/ABS
Import grille   PP+EPDM+T10, ABS electroplating, PC/ABS
Rear view mirror   PP+30GF, ASA, PA66+50GF, ABS spray paint
Window Automotive triangular window, rear window glass, roof sunroof and full sunroof PC
Interior Parts Instrument panel Hard instrument panel, soft instrument panel (with leather + foam) PP+EPDM+T15-25, PC/ABS, LFT-PP, GF-SMA+PVC leather, PVC/ABS sheet
Pillar   PP/PE, PP+T20, PP+T25
Door panel   PP+EPDM+T10~25 ABS
Safety airbag   PA66
Engine Components Engine cover   PA6+30%GF
Front end frame   LFT-PP
Radiator fan   PA6+30%GF+M
Water tank assembly   PA66+30%GF (water resistance)
Engine shell   PP+20%TALC
Container   PP
Power Battery System Air intake pipe   HDPE (hard soft HDPE)
Power battery support   Modified PPE, PPS, PC/ABS
Power battery cover   Modified PPS, PA6, PA66
Power battery box   Modified PPS, Modified PP, PPO
DC motor bracket   Modified PBT, PPS, PA
Power cable outer shell   Modified PBT
Connector   Modified PPS, PBT, PA66, PA
Charging Port Charging port shell   Flame retardant PC, PC/ABS, PC/ASA
Power module outer shell   Flame retardant PA66
Plug, socket   Flame retardant PET, Flame retardant PA66
Charging gun outer shell   Flame retardant PC, PC/ABS, PC/ASA
Circuit breaker   Flame retardant PA6/PA66
Connector   Flame retardant PA6/PA66

 

Main Recycling Routes for Automotive Plastics

The recycling of automotive plastics mainly comes from the automobile dismantling end, 4S stores and other maintenance ends, and the automotive parts manufacturing end. The sources of automotive parts manufacturing end are mainly defective products, rubber head nozzles, etc., which are PIR sources.

Some high-quality recycled products will be recycled and repaired and then reused in the second-hand market, and the rest of the recycled parts will enter the downstream recycling end.

After being processed into high-performance standardized particles at the recycling end, automotive plastics are further applied to downstream automotive, electronic appliances and other fields.

 

Topcentral® Automotive Material Recycling Solutions

ReAutoloop® series products are developed with recycled auto parts and non-automotive PCR materials as the main raw materials. Customized product development can be carried out according to customer needs. Relying on the big data platform, the carbon footprint of the entire declaration cycle of the material is tracked and managed. At the same time, the carbon footprint is calculated in cooperation with third-party institutions to ensure the authenticity and traceability of the product carbon footprint.

 

ReAutoloop® Engine Module Material Recycling Solution

Most of the peripheral parts of automobile engines are PA6 glass fiber reinforced materials or PA66 glass fiber reinforced materials. The main engine manufacturer will use different materials according to the actual working conditions of the engine, such as temperature resistance, mechanical strength and other performance requirements. Jianfeng has developed multiple product brands according to the material type and glass fiber content of the peripheral parts of automobile engines to meet the different needs of customers.

 

ReAutoloop® Engine Module Material Recycling Solution

Nairong®

Made from raw materials from automobile engine peripheral parts such as hoods, water tanks, fans, intake manifolds, etc., it can be used for different parts such as electrical housings, automobile carbon cans, connectors, buckles, etc. to meet different customer needs.

 

Downstream Applications

 

Material Grade Flexural Strength MPa Flexural Modulus MPa Impact Strength KJ/m2 Characteristics Color/Appearance Certifications PCR Content Typical Applications
rPA6-A6BG 150 5000 7 30%GF reinforced Black GRS/ISCC PLUS 100% Automotive electronics housings
rPA66-A6BG 180 5000 7 30%GF reinforced Black GRS/UL2809/TUV/ISCC PLUS 100% Automotive electronics housings

 

ReAutoloop® Recycling Solution for Lighting Modules

Car lights are made up of different parts, and different parts are made of different materials. Jianfeng® classifies the recycled car lights into different types of materials, such as PC, PBT, PEI, etc., and develops multiple product brands for these materials to meet the different needs of customers.

 

ReAutoloop® Recycling Solution for Lighting Modules

PCR PC® & Pubit® & RIPEI®

The compositions of different grades of car lights are also diverse. Jianfeng has developed a series of products including PC, PBT, PEI, etc. for the sources of car lights to meet the different needs of customers.

 

Downstream Applications

 

Material Grade Melt Flow Index g/10min Notched Impact Strength J/m Impact Strength KJ/m² Certifications Appearance Characteristics PCR Content Typical Applications
PC-T105A 15~25 500   GRS
ISCC PLUS
Colorless transparent High environmental friendliness, black spot control
High transparency and good fluidity
100% New energy vehicle charging guns
Power supplies, sockets, etc.
PC-RA35A 30~40 400   GRS
ISCC PLUS
Colorless transparent High environmental friendliness, black spot control
High transparency and good fluidity
100% New energy vehicle charging guns
Power supplies, sockets, etc.
PC-RA20A 15~25 110   GRS
ISCC PLUS
Black High environmental friendliness
Foreign matter control, high gloss
100% New energy vehicle charging guns
Power supplies, sockets, etc.
rPBT-B150 30~70 /   GRS
ISCC PLUS
Black High environmental friendliness
Good electrical properties
100% Automotive
Electronic component housings
rPEI-108A 15~25 50   GRS
ISCC PLUS
Amber High environmental friendliness
Black spot control, color control
100% Automotive
Electronic component housings

Note: PC melt index test conditions are 300℃, 1.2KG, PBT melt index test conditions are 250℃, 2.16KG; PEI melt index test conditions are 337℃, 6.7KG

 

ReAutoloop® Interior and exterior module recycling material solution

Topcircle® &SupperPrene®

 

Material Grade Melt Flow Index g/10min Notched Impact Strength J/m Tensile Strength MPa Certifications Appearance Characteristics PCR Content Typical Applications
rPC/ABS-N145 15~35 350 45 GRS ISCC PLUS Beige (natural color) High environmental friendliness, black spot control, color stability and high impact resistance 100% Electronics, electrical appliances, automotive
rTPV-PCR80A / / 8 GRS ISCC PLUS Black High environmental friendliness, foreign matter control 100% Automotive, construction modification

 

Reautoloop® Bumpers and Other Automotive Safety Modules Recycling Solutions

Nairong® &PloyPoy®

 

Material Grade Flexural Strength (MPa) Flexural Modulus (MPa) Impact Strength (KJ/m²) Certifications Appearance Characteristics PCR Content Typical Applications
rPA66-A22N 90 2000 5 GRS/UL2809 TUV/ISCC Plus Natural color Medium-high viscosity pure PA66 100% Automotive electronics housings
rPA66-A240N 90 2000 5 GRS/UL2809 TUV/ISCC Plus Natural color Medium-low viscosity pure PA66 100% Automotive, electronics housings, spinning applications
rPA66-A260N 95 2000 5 GRS/UL2809 ISCC Plus Natural color High viscosity pure PA66 100% Automotive, electronics housings, spinning applications
rPP-RA115XR 22 1000 15 GRS ISCC Plus Black Bumper recycled material with high impact toughness 100% Automotive, daily necessities, etc.
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Contact Information
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+86 574 88733890
+86 15990263642
No.29,Hehai Rd, Binhai New District,Fenghua, Ningbo,Zhejiang,China

Contact Us Now

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